Flare Stack and Flaring System Activities
Our experts have a great experience on designing and manufacturing of flare tip and the other high technology parts of flaring system.
The experts in Rayan Energy Co. works on these challenging divisions.
Research and Development Activities
• Investigation of flare flame conditions by Computational Fluid Dynamics (CFD)
• Thermal stress analysis of flare tip body and equipment by Finite Element Method (FEM)
• Fluid-Structure Interaction (FSI) analysis of flare tip
• Aerodynamic analysis of flare tip windshield
• Investigation of flare gas combustion and flame propagation in different environmental and weather conditions
• Feasibility studies, preliminary design and detail design of Flare gases and emissions reduction
• Basic studies and preliminary design of flare gas recovery
• Developing comprehensive plans for the recovery of flare gases in oil, gas and petrochemical industries
• Basic and detailed design of LPG flare lines
• Reduction of aromatic unit flaring
• Developing strategic plans for carbon management in petrochemical industries and flaring systems.
• Development of unmanned and intelligent methods for inspection of active flares
Design and Manufacturing Activities:
- Flare Tip: Design and manufacture of the Flare Tip, including the main body, Mounting Flange, Pilot Assembly, Gas Fuel Piping, Ignition Lance, Flame Retention Device, Companion Flanges with Bolts, Nuts, and Gasket, Windshield, Internal Refractory, Thermocouples with Junction Box, and various Nozzles (such as steam nozzles and assist gas nozzles).
- Flare Stack: Design and manufacture of the flare stack, incorporating the main body, support for service piping, instrument cables, electrical cables, ladder and platforms, and aircraft warning lights.
- Supporting Structure: Design and manufacture of flare-supporting structures, including guy and derrick-supported flares.
- Ultrasonic Flowmeter: Design and manufacture of ultrasonic flowmeters for accurate measurement of flare gas flow.
Inspection activities:
- Unmanned Aerial Inspection: Utilization of drones for the unmanned inspection of operational and active flares.
- Thermal Analysis: Deployment of IR sensors for the detection of hot spots and thermal failures in flare tips and associated equipment.
