Our experts have a great experience on designing and manufacturing of flare tip and the other high technology parts of flaring system.
The experts in Rayan Energy Co. works on these challenging divisions.
Research and Development Activities
• Investigation of flare flame conditions by Computational Fluid Dynamics (CFD)
• Thermal stress analysis of flare tip body and equipment by Finite Element Method (FEM)
• Fluid-Structure Interaction (FSI) analysis of flare tip
• Aerodynamic analysis of flare tip windshield
• Investigation of flare gas combustion and flame propagation in different environmental and weather conditions
• Feasibility studies, preliminary design and detail design of Flare gases and emissions reduction
• Basic studies and preliminary design of flare gas recovery
• Developing comprehensive plans for the recovery of flare gases in oil, gas and petrochemical industries
• Basic and detailed design of LPG flare lines
• Reduction of aromatic unit flaring
• Developing strategic plans for carbon management in petrochemical industries and flaring systems.
• Development of unmanned and intelligent methods for inspection of active flares
Design and Manufacturing Activities
• Designing and manufacturing flare tip including main body, mounting flange, pilot assembly, gas fuel piping, ignition lance, flame
retention device, companion flanges with bolt, nuts and gasket, windshield, internal refractory, thermocouple with junction box, nozzles
(steam nozzles, assist gas nozzle, etc.);
• Designing and manufacturing flare stack including main body, supports for service piping, instrument cables, electrical cables, ladder
and platforms and aircraft warning light;
• Designing and manufacturing flare supporting structure including guy and derrick supported flares;
• Designing and manufacturing ultrasonic flowmeter for measuring flare gas
Inspection activities
• Unmanned inspection of operational and active flares by drones;
• Hot spot and thermal failure detection of flare tip and equipment by IR sensors.
